Continue reading to see how the solution improved efficiency, reduced downtime, and simplified the handling of multiple jar formats.
CUSTOMER PROFILE
As a global leader in dermatology, our Customer is committed to researching, developing, and manufacturing innovative medical solutions to meet a wide range of skin health needs. It is recognized for its high standards in dermatology and production quality, partnering only with suppliers that can meet these rigorous demands.
CHALLENGE
Customer’s growing demand for skin care products in jars created the need for a new, high-performance production line. The project required:
• Handling multiple jar formats with gentle care to avoid scratches or damage.
• Ergonomic design for easy machine access and maintenance.
• Clean design features to meet strict hygiene standards.
• Fast and simple changeovers to minimize downtime.
• Handling multiple jar formats with gentle care to avoid scratches or damage.
• Ergonomic design for easy machine access and maintenance.
• Clean design features to meet strict hygiene standards.
• Fast and simple changeovers to minimize downtime.
SOLUTION
After a rigorous selection process, POSIMAT was chosen as the trusted partner to provide a tailored solution consisting of:
• POSIPHARMA jar unscrambler with a high-capacity Hopper.
• Ionized air rinser to ensure product cleanliness.
• Automatic pucking device to securely handle jars throughout the line.
The machines are designed as stand-alone units, connected by conveyors, and synchronized with the downstream production rate for smooth, uninterrupted operation.
• POSIPHARMA jar unscrambler with a high-capacity Hopper.
• Ionized air rinser to ensure product cleanliness.
• Automatic pucking device to securely handle jars throughout the line.
The machines are designed as stand-alone units, connected by conveyors, and synchronized with the downstream production rate for smooth, uninterrupted operation.
IMPLEMENTATION
POSIMAT collaborated closely with Customer to design an optimal line layout, ensuring it met Customer’s strict quality guidelines. POSIMAT also worked with the puck manufacturer to design durable pucks that would withstand repeated use and work seamlessly with the pucking device.
RESULTS
INCREASED EFFICIENCY: High accuracy and repeatability at every stage, with quick and easy changeovers saving valuable production time.
REDUCED DOWNTIME: Consistent jar handling minimizes jams and rejections, ensuring a steady downstream supply.
COSTS SAVINGS: Lower maintenance requirements, fewer part replacements, and higher operational efficiency led to significant annual savings in labor and production costs.
REDUCED DOWNTIME: Consistent jar handling minimizes jams and rejections, ensuring a steady downstream supply.
COSTS SAVINGS: Lower maintenance requirements, fewer part replacements, and higher operational efficiency led to significant annual savings in labor and production costs.
CONCLUSION
Customer’s decision to install POSIMAT’s unscrambler, air rinser, and pucking device reflects the trust they place in POSIMAT’s expertise and quality. By meeting it’s high standards, POSIMAT has delivered a solution that streamlines production, reduces costs, and sets a new standard for operational efficiency.