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Succes Stories

Recycled PET bottles in a POSIMAT unscrambling system

SS01 - Overcoming RECYCLED PET Bottle Challenges with POSIMAT's Advanced Unscrambling Solutions

A Posimat customer, a global leader in cleaning products, made a commitment to sustainability by introducing rPET bottles (PET bottles made of recycled plastic, also called PCR post-consumer recycled PET), alongside their traditional vPET (virgin PET) bottles for their trigger spray products.

Continue reading to discover how POSIMAT overcame the challenges of handling rPET bottles while significantly improving the efficiency of existing packaging lines.

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SS02 - 13% Increase in Output of an Existing Filling Line by Replacing a Single Machine

A leading dairy producer in Mexico needed to increase output without overhauling its entire filling line. The solution came from upgrading just one element: the bottle unscrambler. This single change boosted efficiency from 85% to 98.5%, adding more than 77,000 bottles per week.

Continue reading to see how one small upgrade transformed an entire line.

POSIMAT gravity bottle unscrambler operating in a food line, improving production efficiency while reducing maintenance requirements.

SS03 - Improving Efficiency with POSIMAT’s Gravity Bottle Unscrambler

A contract packer in Ohio (United States) had relied for years on a belt-driven bottle unscrambler. Over time, its speed limits, high maintenance needs, and inconsistent changeovers began to drag down productivity. As demand grew, frequent downtime and bottlenecks made it clear that a more efficient solution was needed.

Continue reading to see how switching to a gravity-based unscrambler solved these challenges and unlocked higher efficiency.

POSIMAT POSIJET air conveyor system transporting PET bottles in a high-speed mouthwash bottling plant, improving efficiency and reducing production bottlenecks.

SS04 - Line optimization using POSIMAT air conveyors

A major mouthwash producer in Pennsylvania (United States) faced recurring jams, falling bottles, and slow changeovers that slowed their high-speed lines. By replacing side grip elevators with POSIMAT’s Vertijet and De-Vertijet systems, and gradually integrating POSIJET air conveyors, they eliminated bottlenecks and boosted efficiency.

Continue reading to see how these upgrades transformed their bottling operations.

POSIFLEX automatic changeover bottle unscrambler enabling fast format changes across multiple bottle shapes and sizes with a single machine

ss05 - enhancing efficiency with posiflex automatic changeover bottle unscramblers

A leading household products manufacturer in the USA faced long and inconsistent bottle unscrambler changeovers, slowing their 24/7 production lines and straining operators. By replacing outdated change-part machines with POSIMAT’s POSIFLEX automatic changeover unscramblers, changeover time dropped from up to an hour to just one minute—while improving accuracy, ergonomics, and space efficiency.

Continue reading to see how POSIMAT transformed their bottling operations.

POSIJET and VERTIJET air conveyor systems transporting PET bottles through vertical and elevated sections of a high-speed bottling line.

SS07 - Overcoming Vertical Bottle Transport Challenges

A leading personal care manufacturer in Greece struggled to transport four different square-shaped PET bottles across a 90-meter line with steep inclines and narrow tunnels. Their sidegrip conveyors caused jams, stoppages, and bottle surface damage. By switching to POSIMAT’s POSIJET and VERTIJET air conveyors, the plant eliminated bottlenecks and optimized vertical transport, even at 90°.

Continue reading to see how these solutions improved efficiency and space utilization.

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