Success Stories

A Posimat customer, a global leader in cleaning products, made a commitment to sustainability by introducing rPET bottles (PET bottles made of recycled plastic, also called PCR post-consumer recycled PET), alongside their traditional vPET (virgin PET) bottles for their trigger spray products.

Continue reading to discover how POSIMAT overcame the challenges of handling rPET bottles while significantly improving the efficiency of existing packaging lines.

A leading dairy producer in Mexico needed to increase output without overhauling its entire filling line. The solution came from upgrading just one element: the bottle unscrambler. This single change boosted efficiency from 85% to 98.5%, adding more than 77,000 bottles per week.

Continue reading to see how one small upgrade transformed an entire line.

A contract packer in Ohio (United States) had relied for years on a belt-driven bottle unscrambler. Over time, its speed limits, high maintenance needs, and inconsistent changeovers began to drag down productivity. As demand grew, frequent downtime and bottlenecks made it clear that a more efficient solution was needed.

Continue reading to see how switching to a gravity-based unscrambler solved these challenges and unlocked higher efficiency.

A major mouthwash producer in Pennsylvania (United States) faced recurring jams, falling bottles, and slow changeovers that slowed their high-speed lines. By replacing side grip elevators with POSIMAT’s Vertijet and De-Vertijet systems, and gradually integrating POSIJET air conveyors, they eliminated bottlenecks and boosted efficiency.

Continue reading to see how these upgrades transformed their bottling operations.

A leading household products manufacturer in the USA faced long and inconsistent bottle unscrambler changeovers, slowing their 24/7 production lines and straining operators. By replacing outdated change-part machines with POSIMAT’s POSIFLEX automatic changeover unscramblers, changeover time dropped from up to an hour to just one minute—while improving accuracy, ergonomics, and space efficiency.

Continue reading to see how POSIMAT transformed their bottling operations.

A leading personal care manufacturer in Greece struggled to transport four different square-shaped PET bottles across a 90-meter line with steep inclines and narrow tunnels. Their sidegrip conveyors caused jams, stoppages, and bottle surface damage. By switching to POSIMAT’s POSIJET and VERTIJET air conveyors, the plant eliminated bottlenecks and optimized vertical transport, even at 90°.

Continue reading to see how these solutions improved efficiency and space utilization.

A leading pharmaceutical manufacturer of cleaning agents for eye lenses was facing significant challenges with product contamination in their new packaging line.

As a critical player in sterile medication production, ensuring a contamination-free process was not just a requirement but a mandate.

Read on to discover how automating bottle feeding and unscrambling helped reduce contamination risks and improve efficiency.

A manufacturer of high-performance synthetic lubricants based in Porter, Texas (United States), needed to adapt its bottling line to meet growing demand. Its 18-year-old bottle unscrambler caused misalignment and frequent stoppages, while maintenance and spare parts costs continued to rise.

Read on to discover how POSIMAT’s solution improved line efficiency, reduced downtime and lowered maintenance costs.

A leading household products manufacturer needed to increase line autonomy and reduce manual intervention. Its existing bottle unscrambler caused downtime, while limited floor space restricted the installation of new equipment. POSIMAT developed a compact solution with a 6,000-liter silo positioned above the unscrambler, enabling bottle storage and automatic line feeding.
Read on to discover how this solution improved efficiency and space utilization.

In 2020, a customer was unable to reach the target output of its production line because two low-performance bottle unscramblers operating in parallel created recurring bottlenecks. Frequent stoppages reduced OEE to 65%, and even lower when one machine failed.
POSIMAT replaced both units with a single high-performance unscrambler capable of maintaining 265 bpm, allowing the filler and capper to run at full capacity and lifting OEE above 90%.
Continue reading to discover how the solution improved efficiency, freed up floor space and delivered a rapid return on investment.

A leading Jamaican manufacturer of beverages, seasonings, snacks, and canned foods needed to modernize the bottle unscrambling system on its line. Its previous belt-style bottle unscrambler required complex adjustments during format changeovers and, over time, belt stretching led to jams, tip-overs, and frequent production stoppages.
Continue reading to see how POSIMAT’s rotary bottle unscrambler simplified changeovers, reduced maintenance, and improved production efficiency.

A leading U.S. provider of non-GMO and organic edible oils needed a flexible bottle transport solution to connect each blow molder to multiple production lines while handling different bottle and neck sizes in limited floor space. Manual changeovers were also increasing downtime.
Continue reading to discover how POSIMAT’s POSIJET® Air Conveyors enabled overhead transport, automatic changeovers, and more efficient use of production space.

A spirits producer in India took a pioneering step by replacing glass with recycled PET bottles for its whiskey products. The new high-gloss bottles in gold, red, and black combined distinctive shapes with delicate surfaces and had to be handled at 300 bottles per minute without scratches or damage.

Read on to discover how a customized POSIMAT bottle unscrambler helped protect bottle quality, maintain high-speed production, and support the customer’s sustainability goals.

A customer relied on manual bottle feeding in its production line, an inconsistent process that limited OEE to below 60% and created safety and hygiene concerns. POSIMAT automated bottle supply with a compact bottle unscrambler and a 6,000-liter silo, designed to fit the existing space constraints.
Continue reading to see how automation raised OEE to over 90%, reduced dependence on manual labor, and enabled higher production volumes.

A leading FMCG manufacturer was experiencing frequent stoppages, human errors, and hygiene risks due to manual bottle feeding. Installing a POSIMAT unscrambler automated line feeding, stabilized bottle flow, and increased line efficiency by 35%, with the investment recovered within 12 months.
Read on to discover how automation improved productivity, hygiene, and plant competitiveness.

A global dermatology leader needed a new high-performance line to meet growing demand for skin care products in jars without compromising gentle handling, hygiene, or changeover speed. POSIMAT developed a synchronized solution combining a POSIPHARMA jar unscrambler, an ionized air rinser, and an automatic pucking device.
Continue reading to see how the solution improved efficiency, reduced downtime, and simplified the handling of multiple jar formats.