A customer relied on manual bottle feeding in its production line, an inconsistent process that limited OEE to below 60% and created safety and hygiene concerns. POSIMAT automated bottle supply with a compact bottle unscrambler and a 6,000-liter silo, designed to fit the existing space constraints.
Continue reading to see how automation raised OEE to over 90%, reduced dependence on manual labor, and enabled higher production volumes.
OVERVIEW
A customer’s reliance on manual labor for feeding bottles into their production line led to inefficiencies, safety concerns, and non-hygienic practices. POSIMAT replaced this labor-intensive process with an automated unscrambler system, achieving transformative results.
KEY CHALLENGES AND SOLUTIONS
• Manual Handling: Inefficient and inconsistent feeding limited OEE to below 60%.
• Safety & Hygiene: Manual processes posed contamination and injury risks.
• Space Constraints: A compact system was needed to fit within the existing layout.
POSIMAT’S SOLUTION
• Installed a compact unscrambler with a 6,000-liter silo, ensuring a hygienic and consistent bottle supply.
• Automated the feeding process to reduce labor dependence and improve safety.
• Designed for smooth handling of bottles with 30% recycled material.
KEY OUTCOMES
• Efficiency: OEE improved to over 90%.
• Cost Savings: Labor costs reduced with fast ROI.
• Safety & Hygiene: Eliminated contamination risks and physical strain.
• Scalability: Enabled higher production volumes without additional workforce.
CONCLUSION
POSIMAT’s automated solution transformed the production line, achieving exceptional efficiency, safety, and scalability. This case showcases how POSIMAT helps customers transition to modern, impactful automation systems.