We offer different types of orientors according to each need. Depending on the type of bottles to be oriented and the speed, a GIRAMAT linear orientation system (0º or 180º orientation for low to medium line production), a rotary orientor (0º to 360º for high-speed line orientation), or a belt orienter (0º to 360º for low to medium line production) can be used.
Orientation detection is performed by photocells or cameras, depending on each bottle: detecting asymmetry in the bottle shape, surface, handle, embossment or color, barcode on the label or sleeve, neck thread of the container, etc.
The belt orientor is designed to work with asymmetric bottles A detection system determines the position of the bottles, at the entrance of the machine; bottles are then turned to the desired position by two belts.
Once a bottle enters the orientor, a detection system recognizes its position and sends a signal to the turning unit.The turning unit activates two servomotors that rotate the bottle though a set of transmission belts, pulleys and orienting belts.
Bottles are oriented by detecting a specific feature that distinguishes its position. This feature may be an asymmetry, a handle, a ledge, an embossment, etc.
The detection unit is composed of a group of photo eyes or cameras which detect the differential feature of the bottle. After the automatic reading, the detection system sends a signal to the servomotors which activate the turning unit.
GIRAMAT is a machine designed to reorient bottles that have left an unscrambler, if they must be faced towards a particular direction.
There are several models available according to the speeds required, elements to be detected, and layout needs.
The differentiating feature might be an asymmetry, a handle, or simply the text or color, the threads on the bottle's neck, etc.
POSIMAT manufactures and supplies Rotary Orientors to correctly orientate bottles with a square or cylindrical base, or for high production levels which the GIRAMAT line orientor cannot achieve.
A bottle orienter is equipment designed to correctly position bottles according to a predefined orientation before they proceed down the packaging line. Its main function is to ensure that each bottle is in the correct orientation for subsequent operations such as labeling, filling, or capping—especially when these require a specific container position, such as with asymmetrical bottles, labeled bottles, or bottles with threaded necks.
POSIMAT offers three main types of orienters, each tailored to different production needs:
Depending on the bottle, detection can be performed using photocells or vision cameras. POSIMAT has simulation laboratories to determine the best option in each case.
Orienters are used in any industrial sector involving asymmetrical or labeled containers: food, cosmetics, detergents, motor oils, and lubricants, for example. POSIMAT’s empty plastic bottle orienters are applied in packaging lines where precise container orientation is crucial for processes like labeling, printing, capping, or placement in pucks.
Choosing the right orienter depends on several factors:
POSIMAT will evaluate all these factors to recommend the most efficient equipment for each project’s needs.
POSIMAT orienters are designed to deliver high reliability with low maintenance. Preventive maintenance mainly includes periodic cleaning, belt inspection, and checking servomotors and detection sensors. Thanks to their robust design, downtime due to maintenance or adjustments is minimal.
Productivity levels vary depending on the model:
POSIMAT adapts each system to the customer’s specific speed and container needs, ensuring maximum performance.