A leading FMCG manufacturer was experiencing frequent stoppages, human errors, and hygiene risks due to manual bottle feeding. Installing a POSIMAT unscrambler automated line feeding, stabilized bottle flow, and increased line efficiency by 35%, with the investment recovered within 12 months.
Read on to discover how automation improved productivity, hygiene, and plant competitiveness.
CHALLENGE
A leading FMCG manufacturer was facing significant production challenges due to manual bottle handling. Inefficiencies, human errors, and hygiene risks were causing frequent line stoppages and reducing overall output. The lack of an automated system made it impossible to recover quickly from upstream issues, leading to lost production time and increased costs.
SOLUTION
The manufacturer partnered with POSIMAT to install a state-of-the-art unscrambler that automates bottle handling at the feeding point.
The unscrambler organizes and arranges bottles efficiently for filling lines, eliminating the need for manual intervention. Key features included:
• Fully automated feeding, reducing operator dependency.
• Gentle handling of bottle formats.
• Simple to operate, no need for skilled engineers.
• Nearly zero maintenance for long-term reliability.
RESULTS
35% INCREASE IN LINE EFFICIENCY: due to consistent bottle flow and reduced downtime.
HIGHER HYGIENE STANDARDS: automated handling reduced contamination risks.
LOWER LABOR COSTS: reduced need for manual labor.
FAST ROI: investment recovered within 12 months due to increased productivity and reduced operating costs.
ALIGNMENT WITH INVESTORS’ EXPECTATIONS: modernization of the production process, reducing reliance on manual labor and increasing competitiveness.
TESTIMONIAL
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POSIMAT’s unscrambler transformed our production line. We’ve seen a significant boost in efficiency and quality, and the investment paid for itself in record time!

WHY POSIMAT
POSIMAT’s proven success in bottle handling technology ensures long-term efficiency and reliability. Modernizing your production line with POSIMAT not only increases output but also aligns with global manufacturing standards.